Carbonated Soft Drinks Preparation PET BOTTLE

"Carbonated Soft Drinks Preparation, intermixes to Palletizer"

TOPIC LIST :

FLOWCHART OF CSD OPERATION➪BLOW MOULD OPERATION➪FILLER MACHINE OPERATION➪QC INSPECTIONS➪FUNCTION OF WARMER➪LABEL & BAND ROLL

MACHINE➪DATE CODING⇨WRAPPING➪PALLETIZING.

BOTTLE BLOWING SYSTEM :

●AT FIRST, PREFORM COME FROM PREFORM HOPPER TO CONVEYER THEN GO TO THE STAR WHEEL AND PUSHED THE MANDREL INSIDE THE PREFORM.

● AFTER THAT PERFORM MOVING THE OVEN SIDE. ACTUAL HEATING PREFORM TAKE THE INFEED GRIPPER GIVE THE MOLD.

●WHEN MOLD CLOSED THEN STRETCHING ROD PUSH THE PREFORM AND PREBLOW START (5-15).

● WHEN PREBLOW COMPLETED THEN FINAL BLOWING START (25-30)BAR.

●WHEN THE BLOWING BOTTLE COMPLETED THEN MOULD OPEN THE CAM AND BOTTLE TAKE THE DISCHARGE GRIPPER.

● DISCHARGE GRIPPER GIVE THE BOTTLE AIR CONVEYER. THEN BOTTLE GO TO THE FILLER MACHINE.

BLOWING BOTTLE COOLING

SYSTEM :

THERE ARE TWO CHILLER LINE COME IN THE BLOW MOULD MACHINE. CHILLED WATER TEMPERATURE (8-12)ºC. THERE ARE ONE CHILLER LINE USED FOR MOULD COOLING AND OTHERS LINE USED FOR PREFORM NECK COOLING. PREFORM NECK COOLING BY COOLING AIR.AIR COOLING BY CHILLED WATER.

FILLING MECHANISM :

This filler filling system is filled with height. when empty bottle give the roller(cylinder pressure 4.0 bar)and
empty bottle flashing by co2(co2 pressure 4.5-5.0)and remove air from the bottle. Then the bottle touch the mouth seal and syrup-filled in the bottle by outside of the vent tube and splendors.

FILLER & BLOW MOULD M/C :

Then the beverage is entered into the filler through the control section. Here brix is checked by Q.C. Then bottles from blow mold are filled at filler and capper chuck sealed the bottles with closures. Bolometric filling system.

Filler Speed: 72000 b/h & Blow mold speed : 72000 b/h

Filler valve no. 168 pcs

Capper head no. 36 pcs mold no. 32 pcs

Blow mold setting temperature :

Blow mold air pressure: 24~30 bar

Colling unit: STAR WHELL NO: 09 THAT CONTAIN 24 GRIPPERS / WHEEL AND 38 SMALL COLLING PIPE After Filling QC Check the following parameter:

TOA, Gas Volume , Brix, PH , Acidity(% ),Torque & SST,

Blown bottle check, crack test,

Visually check, the thickness of the shoulder, label, base & gate area.

COLLING UNIT AND

CAPPER UNIT :

INTERMIX OF CSD :

INTER MIXER IS THE ONE CRITICAL CONTROL POINT(CCP) OF THIS PLANT. THOSE MIXING 3 TYPES OF INGREDIENT SUCH AS (FINAL SYRUP, WATER, CO2) AND PROVIDE.

At first, the final syrup from the mixing tank is transferred to the syrup tank of the inter

mixer section. The syrup & water are mixed according to ratio and sent to the heat

exchanger and then Co2 is mixed at the line. Finally, the beverage is produced by

interring into the intermixing tank. Here the beverage box is checked by Q.C.

Syrup & water ratio : 1:2

Brix setting range : 17.70 ~ 18.20

Co2 setting range : 3.00 ~ 3.60 volume

Temperature setting: 10 ~ 22˚ c

Final syrup buffer tank capacity: 19 letters (reserve 9.5 letters)

De aeration tank capacity: 860 letter

Carbonation tank capacity: 1530 letter

LABEL MACHINE INFORMATION OF CSD :

PARTS OF LABEL MACHINE

●GRIPPER DRUM

●CUTTER DRUM(35-40)◦C

●ROLLER

●RUBBER PAD

●GLUE BOX(140˚C)

Label & Band roll m\c of

CSD:

•Label fitting ( I-mark check).

Label size: For 250 ML

Length – 180 mm

Width – 77 mm

Thickness-(45 to 55) µm

• Band roll fitting.

• Band roll size: Width - 30mm

Length – 54 mm

DATE CODE FORMAT Of CSD :

CHECKMATE MACHINE :

IT CHECK AND REMOVE –CHECKMATE CAPACITY: QUALITY CHECK PARAMETERS - EMPTY CONTAINER DETECTION UNIT CAP CAP QUALITY CODE / DATING DEVICE FALLEN OVER CONTAINER UNDER FILL CHECKMATE CAMERA NO. 04 QUALITY REJECTION PART.